Just imagine finding the only “bug” among 1,000 “unopened blind boxes“ in one second. That is the everyday work of ultrasonic welding quality inspectors. Such a bomb–disposal game is playing out hundreds of times a day in new energy battery production lines. Yet now, LEAD Intelligent’s AI-powered “welding doctor” is rewriting the rules…

Predicament of Welding Inspection: Manufacturing Puzzles to Be Solved

1. Unpredictable quality defects: Each welding inspection is like a blind box. Hidden defects can go unnoticed, posing serious risks to the batteries.
2. Time-consuming manual inspections: Inspectors are facing immense pressure as they manually identify defects, often working against tight deadlines with limited tools.
3. Trouble-making false detection: The inspection system continuously triggers false alarms, wasting time to solve unnecessary issues.

What Makes LEAD’s AI Quality Inspection Winning in This Game?

1. Instant Detection: Using thousands of “microscopes” at the same time to identify the defects accurately.
2. Expert-Level Knowledge: Trained on over 30,000 cases, the AI recognizes every type of welding defects.
3. Non-stop working: Operating 24/7, AI still ensures consistent quality check when no one is on duty.

LEAD’s AI Quality Inspection in Three Features:

1. Initial inspection: A comprehensive inspection of the production line without slowing down the speed.
2. AI training: Trained with 150,000 real-world cases, the AI recognizes every type of welding defects.
3. Error Prevention: With cutting-edge technology, the false alarm rate is reduced to just one in a million—rarer than winning the lottery.

Visible ROI Upgrade:

✓ 26% overtime savings daily: Equal to 2 fewer hours on the clock

✓ ＄8+ saved per production line daily: Enough to treat the whole team to coffee

✓ 90% higher inspection efficiency: One-in-a-million misdiagnosis rate

Case in reality speaks louder:

After adopting the system, a leading battery manufacturer has cut ￥62.7 (over ＄8) in costs per production line every day—enough to add a chicken drumstick to every worker’s meal. But the real win? Inspectors can now finish work on time and enjoy a better work-life balance.

Is this tech hardcore? You bet!

“Non-destructive testing”: No more need to cut open batteries for inspection—saving money for real

“Multi-dimensional inspection”: Simultaneous analysis of 20+ parameters—welding energy, pressure, current, voltage, and more

“Constantly evolving brain”: Getting smarter all the time with use, coming up with solutions to new challenges

The Future is Here: Welding Workhops Become Tech Hubs

When conventional plants meet AI, the game changes:

• Inspectors become “AI trainers”, analyzing data rather than making judgement based on rule of thumb
• Higher yield and significantly less raw material scrap every year
• Self-improving welding parameters, turning beginners to seasoned professionals in seconds

When manufacturing meets AI, it is not about replacing humans by machine, but a precision focused revolution. Thanks to over two decades of industry expertise, LEAD Intelligent has transformed AI into a “super hand” empowering production, ensuring every weld meets the highest standard. The next time you see a new energy vehicle, don’t forget: the core is powered by the intelligent innovation.